Tag: planning

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Renovation

Building a patio (5 of 7)

Cedar table and ramp construction.
Cedar table and ramp construction.

The third staircase and the ramp are under construction. The vertical posts and steps are made of spruce and the rest will be red cedar.

Handrail and staircase.
Handrail and staircase.

Construction of the railing has started. Initially, we thought of a metal railing with glass panels. We investigated the available models and it seemed to us that the appearance was a bit too modern for the age of the house. We thought that continuing with the same materials as the terrace would be a better idea. I drew up railing plans and had family members vote on which model to use.

Installation of horizontal red cedar posts.
Installation of horizontal red cedar posts.

One at a time, the horizontal bars of red cedar are installed between the vertical posts. Spirit level and measuring gallon ensure that the appearance will be as correct as possible. The flaws are easy to see when a railing of this length is built, with so many separate pieces inside.

Completed red cedar ramp.
Completed red cedar ramp.

This is the final effect, when the thirty-six pieces of wood have been cut and laid.

The sections of metal fence to cut and reinstall.
The sections of metal fence to cut and reinstall.

The black metal fence that stood right next to the patio was partially dismantled during the installation of the new French drain. The cement bases of the fence posts were damaged by machinery. It was now necessary to get this old cement out of the ground, regroove, cut off five centimeters from the fence, re-weld the parts of the fence together, recast cement and replant the metal posts.

I tried to have the work done by Clôture Provinciale, of St-Augustin, because the initial fence had been made by them, according to my drawing. After ten calls, months of waiting and no return calls, I tried to approach other companies to do the work. I was told I would have to wait until next year because all the companies had contracts for months to come. Finally, I found a company in Beauport that bid $ 2700.00 to do the work. But it was a bit expensive.

Cement is poured to secure the fence post.
Cement is poured to secure the fence post.

So I decided to do a lot of the work myself, but still called on Clôture Nordik to pull the old cement bases out of the ground and dig two new holes at least 5 feet deep. I sawed off the metal fence and had the sections welded together. I then poured 700 pounds of cement into the two holes, laid the metal posts and reinstalled the fence. I then applied a coat of black Tremclad paint. Total expenses: $ 700 instead of the $ 2700 proposed by the Beauport company.

Reinstalled metal fence.
Reinstalled metal fence.

Here is the final result for the fence.

Continued in the next article: “Building a patio (6 of 7)”.

Categories
Renovation

Building a patio (4 of 7)

Building the last section of the patio
Building the last section of the patio

I had counted on the presence of a carpenter to make the connection between the beams under the white shed and the new terrace. Connecting a 1954 construction with a new, differently designed patio is not that easy, especially for me. What was also not easy was to hire experienced staff to do this part of the job. After multiple calls left and right to find an employee, I resolved to take on the job alone. Everything went well, however, with savings as a bonus.

In the picture above, a red Resisto waterproof membrane is glued to each beam and joist to protect the wood from rot.

Opening in the floor of the deck.
Opening in the floor of the deck.

The opening into the terrace is still clearly visible. It was closed, after a change of plan. Two joists were added in the middle of the hole for added strength and a few boards were cut and rearranged to complete the floor and close the opening.

Red cedar table and patio.
Red cedar table and patio.

A red cedar table (the first table I ever built) was placed where the old opening in the terrace floor was.

Picture of a shitty job
Picture of a shitty job

During the project, I made the mistake of not supervising the work after hiring an electrician to lay the exterior wiring. The photo above is the very definition of a job poorly done (a better term would be a shitty job). The guy made multiple holes in the brick, not even aligned, and buttered the wall with silicone, after installing a lamp that hangs crooked. That’s why you have to do the work yourself, when possible. But with electricity, we are forced to deal with professionals. In short, the company had to redo the work.

The patio flooring is completed.
The patio flooring is completed.

The flooring is now completed on both levels, but I haven’t had time to stain it yet. It also lacks a railing on the second level, a third staircase at the end of the terrace, a ramp, and it is also necessary to resize and reinstall a metal fence that was taken out of the ground during the work of the new drain, in addition to reconnect the wiring of the lampposts that was cut by the mechanical shovel. But the renovations are moving forward …

Continued in the next article: “Building a patio (5 of 7)”.

Categories
Renovation

Building a patio (3 of 7)

Building the deck along the house.
Building the deck along the house.

To screw the 2X6 boards I use the CAMO system with screws that do not show, being screwed obliquely to the side of the boards: this improves the overall appearance without compromising on strength. When it comes to tools, I belong to the dinosaurs: only wire equipment, nothing with a battery.

The original plans called for an opening in the patio floor on the first level to allow light to pass through to a basement window. It is also in this opening that I work in the photo above. The plan messed up, with the final aesthetic and positive family comments missing. Project management also involves unforeseen events… I had to apply plan B, that is to say improvise.

Two-layer stained red cedar planks.
Two-layer stained red cedar planks.

The red cedar planks are used in the construction of the railing, the flower box, the handrail and the siding under the terrace. Some are knotless, for the more visible places, and others are with knots. There is naturally a good price difference between the two categories.

Each red cedar plank has a very pale beige color. To give it a darker tone, it must be sanded and stained with two coats of a special oil. It is important to wait a day between layers. In the photo above, six boards that have received the proper treatment are quietly drying outside. This is a process that requires time and proper weather if you don’t have a garage to let it dry out.

The second staircase from the patio.
The second staircase from the patio.

Above, the second staircase has just been completed. It has only two steps, because I wanted to rise the terrain a bit and I thought it would eventually reach the threshold of the stairs. Unfortunately, it was a step in the planning that was reviewed the following summer and this two-step staircase was eventually destroyed and redone to contain three steps. I miscalculated the optimal ground elevation and the wrong estimates have consequences. To add to the problem, the winter frost that followed the 2019 construction proved to me that the base of the stairs needed to be redesigned. I should have made a deeper hole in the ground to build a more stable base for the steps. Renovation also means learning and having to correct mistakes …

Building a two-tier flower box.
Building a two-tier flower box.

Above is the two-tiered flower box, made of knotless red cedar. You can see that the patio floor is not stained yet. Once dyed, it will never look exactly the same color as the flower box, as the floor is made of spruce (the good old regular 2X6) while the rest of the construction is usually red cedar. But the colors will be sufficiently alike.

Decorative patio walls.
Decorative patio walls.

Above, a general view of the work in progress. Everything is still far from over.

Part of the new wooden deck
Part of the new wooden deck

Another general view of the first part of the terrace. The floor looks darker than in the previous photo, but this is only due to the effect of the rain.

Continued in the next article: “Building a patio (4 of 7)”.

Categories
Renovation

Building a patio (2 of 7)

Each piece of wood is selected individually.
Each piece of wood is selected individually.

If you can (you have the vehicle and the time), go get your wood yourself and select it piece by piece. Take as many trips as you need, because the effort is worth it. Often, if you order, you end up with certainly a 10-15% of pieces of wood that are crooked, twisted, cracked or with significant knots: the general appearance suffers, in addition to the losses with which you will have to contend and the increased difficulty level to adjust all those pieces together. Building a patio is made easier with quality products.

6X6 beams on screw piles.
6X6 beams on screw piles.

The first 6 x 6 posts are placed on five adjustable piles, to support the large contour beam that will run along the house. The contour beam is made of pieces of wood 2 X 12 that are doubled, glued and screwed.

Patio in construction and spirit level.
Patio in construction and spirit level.

In the picture above, the contour beam is under construction. In the background, a few joists are already anchored to the building. The family wants to get out through the patio door as soon as possible and I must therefore lay a first section of flooring as soon as possible.

The spirit level on the beam makes it possible to verify that the height of the first floor of the patio will be the same over the entire length of the house. It is easier to work with a long spirit level because it is less forgiving of mistakes.

Three beams on screw piles.
Three beams on screw piles.

The beams are now placed on the eleven adjustable piles. At this point, I tell myself that it is too late to go back … Some of the piles having been slightly repositioned because of the rocks, so I have to accept some compromises in order to be able to screw the underside of the beams to the piles. But it ends up working …

Installation of large posts on the terrace.
Installation of large posts on the terrace.

The joists are now attached to the beams with joist hangers. Then begins the delicate task (at least for me) of fixing the long wooden posts vertically to the patio. When a post is slightly crooked, it must be repositioned immediately before the construction adhesive solidifies. Here, the spirit level and the neighbors’ comments are useful. Subsequently, the screws make it possible to solidify the construction definitively.

A first chair is installed on a temporary floor.
A first chair is installed on a temporary floor.

View of the patio from another angle. The first chair is already out on a temporary installation on the second floor of deck! The black waterproof membrane shown in the picture above was not good enough : it  wrinkled and did not stick enough. I changed it to a red Resisto membrane.

One of three stairs is now completed.
One of three stairs is now completed.

It’s starting to look like a patio. I completed my first stairs. There are some minor renovation errors on my part, but I’m very happy overall. No one fell yet, and the patio doesn’t make any weird sounds. Two chairs are out and there is finally a semblance of normalcy, while the project progresses further. It will be necessary to stain all this, but there is no hurry.

Continued in the next article: “Building a patio (3 of 7)”.

Categories
Renovation

Building a patio (1 of 7).

The following series of seven articles discuss patio building. This new patio was necessary because the old one was over thirty years old and showing obvious signs of fatigue, in addition to greatly hampering the digging work along the foundation to change the French drain and insulate the foundation.

Destruction of the old patio.
Destruction of the old patio.

Above, the old wooden patio is demolished with a mechanical shovel. Where the machine cannot go, I finish the demolition by hand. Subsequently, digging begins to reach the foundation.

Digging for the new French drain
Digging for the new French drain

Once the trench has been dug, the employees of the Garco company install the French drain and prepare the concrete surface that will receive the new insulation (blown urethane).

Added dirt and rocks to the terrain.
Added dirt and rocks to the terrain.

When the drain is complete and the urethane has been blown out, an employee reseals the hole, adding soil, rock and sand, the latter only required for less stable terrain.

One of the pages of the construction plan.
One of the pages of the construction plan.

Now we have to think about rebuilding a patio. The savings are significant when you do the work yourself. It has been reported to me that generally the cost of labor is 2.7 times the cost of materials. In the case of a large patio made up mainly of cedar planks, each plank of which will be sanded and stained by hand, the savings amount to several tens of thousands of dollars.

At 62, I unfortunately have no experience in the field. Risk management (especially financial) is necessary and, since the work will be carried out without assistance, I prefer to work from plans designed by a company. A specialist in the construction industry offered me his advice before the project started, because there was no question of starting the patio again.

Positioning of wooden posts with the laser
Positioning of wooden posts with the laser

On the proposed plan, there must be eleven adjustable metal piles anchored in the ground to receive the patio. We must therefore measure where the eleven metal poles from Techno-Pieux will go, because they are not responsible for doing the calculations for me.

I am using a laser pointer for the first time. It is not easy to work with this device outdoors, the red dot of the laser being difficult to see in bright light (the base model I got myself certainly did not make the job easy). Eventually, I got through it. Luckily, I wasn’t doing the job for a client.

The Techno-Pieux technician places his screwed piles at the locations of the wooden posts.
The Techno-Pieux technician places his screwed piles at the locations of the wooden posts.

The Techno-Pieux technician gets to work. He relies on the wooden posts to drive his stakes and then checks with his laser (much better) if his posts are perfectly aligned. The problem that sometimes occurs is that he meets a rock and has to start over and reposition his stakes slightly off the ideal line. A slight slope is also necessary to facilitate the flow of water onto the patio. The piles therefore must not be perfectly level from the house to the end of the patio.

Installation of the first piece of wood which will receive the patio.
Installation of the first piece of wood which will receive the patio.

A rented hammer drill is sufficient to make the holes in the concrete that will be used to fix the first piece of wood in the foundation of the house. The screws are laid alternately to avoid creating weaknesses in the wood. It is on this piece of wood that a small part of the patio will rest. Special waterproof insulating tape is applied to the wood to protect it from rotting that could occur after several years when water gets under the patio boards.

Continued in the next article: “Building a patio (2 of 7)”.